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We’re familiar with unmanned flying drones but were you aware of their aquatic equivalents. Replast blocks are entirely made of recycled plastic without additives and fillers. No glues or adhesives, no crack or crumble, zero-waste process, no specialized labor required. *** Tags . Open source/IP protected (note patent)/trade secret/other? The problem of plastic waste is a mammoth one. RePlast blocks don't need any glues or adhesives. They process and mold used plastics and rubbers into bricks, which are then … Unlike regular concrete the blocks do not require glue or any other adhesive. Utilization of Waste Plastic in Manufacturing of Paver Blocks. Sign up to Design Indaba Weekly for the latest design news and inspiration. Because the system is modular, it is portable. According to Thompson, the EcoArena blocks are 10% stronger than conventional cement blocks. If you use a handsaw to break apart blocks into slabs panels or covers you can produce more scrap using less materials but depending on the tier of the saw the gain in scrap may be outweighed by the cost … Get Price This is a good machine for start up projects/unit/factory with lesser budget and effective production. Finding the Right People. They are: Fusion Machine specifications (for 500 blocks per day): The machine requires minimal staff and training to operate. They are also between 8% and 16% lighter, which ends up being more cost-effective when it comes to transport and construction. Bottle bricks, Earthen bag construction, and Bloqueplas, Goal 11: Sustainable cities and communities. While they’re currently made in the shape of traditional concrete blocks, RePlast blocks can be customised to multiple shapes and densities. Potential hazards / risks related to operation of this product, Performance of this product is improved with another technology (eg. Subsidies noted. REPLAST for plastic recycling, located in South Lebanon. You can learn more about ByFusion and their RePlast blocks at their Indiegogo page. This system is useful for projects located next to oceans or other areas with large quantities of plastic refuse. One building on Kauai made out plastic marine debris and plastic household waste, List of primary materials in the component, List of secondary materials in the component, Measurement, calculated in hours, of the component’s resistance to fire, The compressive strength of the component, measured in megapascals, List of suitable climates for use of this components. At 10kg/22lbs per block, we are able to make a large impact per individual product. Learn More. “RePlast blocks have incredible thermal characteristics in terms of sound and heat transfer,” Gomory says. Tags. The modular system is at the centre of ByFusion, a US-based company that converts 100 per cent plastic waste into an alternative building material. Plastic recycling includes taking any type of plastic, sorting it into different polymers and then chipping it and then melting it down into pellets. Price per unit or service price per usage/terms (USD). The company's main focus is to convert plastic rubbish into a range of sustainable building materials.Peter is the man behind RePlast (also called ByBlocks), a brick-like product that can be made in a variety of shapes, sizes and densities.The process involves a modular platform that is portable an… These sustainable bricks could represent the next wave of sustainable construction. The machine itself is made with standard industry parts that can be replaced in most parts of the world. After each operation it has a 12.5% (1 in 8) chance of producing Scrap. Peter is the man behind RePlast blocks, a brick-like product that can be made in a variety of shapes, sizes and densities. Let us know about any errors or inconsistencies you see in our data. Our team will review your inclusion. You can use the form below to contribute a photo of this product. The Auram 3000 is the best manual compressed earth block press machine in the world. Get Price. The machine and the blocks are still in a proof of concept phase. The RePlast blocks can be made in density weights from eight to 27 lbs. ... Gregor Gomory, the company's CEO was acutely aware of the then plummeting oil prices and the problem that waste management companies had trying to sell recycled plastic - It was actually … RePlast Bricks Made from Waste Plastic. Unlike regular concrete, the blocks do not require glue or any other adhesive. Product description Brand name and product description. Sorry! Please let us know your experience in using this product through comments below. ByFusion claims that the product has undergone initial independent testing for compression, R-value, and shear strength, but no results are provided. However, as a result of toxicity, high processing costs and safely, only three types are typically processed and recycled. Number of units that have been deployed, downloads or users to date, Component and Operation overview including power, portability, facility requirements, preventative maintenance and user training requirements, Availability of replacement components (in-country, by order,...), Manufacturer specified performance targets, Designer / Manufacturer specified targets, Findings of manufacturer evaluations or independent testing centers. The process involves a modular platform that is portable and designed to run on gas or electric. Moreover, because they do not require a binding agent, such as glue or adhesive, their carbon footprint is negligible compared to concrete (95% lower Greenhouse Gas Emissions (GhG) during production). The funds will be used to complete its first project with Sustainable Coastlines Hawaii (SCH), an organization whose mission is to inspire … Workers may be exposed to regular dangers of a construction site that include working at heights and with sharp tools and materials. projects located next to oceans or other areas with large quantities of plastic refuse, can fit into one shipping container so it can be brought where the plastic is located, initial independent testing for compression, R-value, and shear strength, USAID Higher Education Solutions Network Techon 2016 Boston, 7th Rural Water Supply Network Forum - Water for Everyone Abidjan, The pieces move through a water boiler and compacter that fuses the plastics into RePlast building bricks (the process is non-toxic and no adhesives are used), The machine also includes a 600 gallon tank that recycles the waste water for 10-16 weeks, rebar steel rods (two through each block module), Processing Capacity (per day): 3,200 – 4,500kg or 3.5 – 5.0 tons, Amount of fuel required per hour (diesel): 11 -19 liters (3 – 5 gallons), Electrically supply (optional configuration): Self-powered generator or local power grid (3-phase plug/US 240-watt outlet). In addition this building can easily be torn down and rebuilt elsewhere if they ever had to move again. Plastic blocks are a sustainable alternative Hence, REPLAST have a wealth of in-house technical and recycling knowledge and a wide range of scrab waste processing solutions. A standard home can be constructed for $5,200 just 70% of the cost of a structure built with more traditional methods. Unlike regular concrete, the blocks do not require glue or any other adhesive. ByFusion has developed a machine that produces the RePlast blocks from plastic waste. These blocks create about 95% fewer greenhouse gases than concrete during the creation process and also provide better thermal and acoustic insulation than your standard concrete blocks. Other eco-friendly projects include clay bricks made out of discarded cigarette butts by Australia’s RMIT University; EcoBricks, two-litre plastic bottles stuffed with unrecyclable material and the Eco-BLAC brick, a low-cost and eco-friendly alternative made out of industrial waste. Snapshot. It’s designed to run on gas or electric and doesn’t require the plastic to be sorted or washed. Peter Lewis, a New Zealand based inventor, has been following a similar process with a company called ByFusion, where he works as an engineer. They are designed to be a complementary integration to traditional … The plastic building blocks have already helped people, for example in 2015 a hostel was built for 42 families “displaced by violence” in Colombia. The good news is that Replast blocks have excellent thermal and acoustic performance. Standard safety procedures must also be followed in the operation of the ByFusion machine. Our patented, eco-friendly, … The RePlast machine turns any type of plastic waste into a RePlast block. So innovations that turn could turn mountains of trash into functional products are crucial to our handling of the problem. Copyright of 2021 engineeringforchange.org, Target region for distribution/implementation (listed by country if specified), Organization(s) distributing/deploying this product directly to communities/individuals?". Independent lab, academic research centers, etc. +1 951 587 9103. info@affordablepersonnelservices.com Performance & use. Thank you! ... two-litre plastic bottles stuffed with unrecyclable material and the Eco-BLAC brick, a low-cost and eco-friendly … Where can the product be purchased/acquired by end users? RePlast blocks are created through the following process: The construction of a RePlast wall includes: 7 types of plastic can be used to make the blocks. Their Replast Pavers and Building Blocks project is built without using water and cement, and uses industrial by-products like steel slag, copper slag, fly-ash, and waste plastics to replace cement. Those looking to build homes or landscape constructions. Currently, ByFusion is trying to raise funds on Indiegogo, with a goal of $250,000. Replast blocks are entirely made of recycled plastic without additives and fillers. ByFusion says they also meet LEED certification standards and have a 95% lower emissions footprint than concrete blocks. Cookstoves and Wind-blocking skirts), Academic research related to the product (e.g. The RePlast machine turns any type of plastic waste into a RePlast block. The data in the Solutions Library is curated technical and market performance information that is normalized across all products, enabling side-by-side comparison and analysis of market influences. 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